One of the most reliable valve designs used in industrial and OEM applications is the ball valve, a quarter-turn on/off valve with a pivoting ball that controls the flow of gas or fluid media.
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This unit comes with a standard 10ft high pressure grease hose . 0000202965 00000 n
A compressed spring actuates the valve in the other direction. `0>F]3ptnEL*LPcK "M{Hp/M7 *FG``v6A>hf)c[KK"#^-'WOOoW[>i]]_qxQw)J N[v3'c1QUd_[92SuFo=n"rLR\+FfhcD)h+Id}.f}>y`nfKd R9qnvzgCL/S"F[Hl{-T7. The actuator sits on top of the valve body and operates the valve via compressed air. Read the original maintenance manual supplied with the valve forspecific details regarding safe valve maintenance routines. butterfly valve (12 pages), High performance butterfly valve (14 pages), 3-24 150/300/600 class triple offset valve (20 pages), Hi-integrity trunnion mounted ball valve (24 pages), Resilient-seated butterfly valve (11 pages), Double block and bleed plug valve (34 pages), Cryogenic three piece ball valve (5 pages), Manual will be automatically added to "My Manuals", Installation, operation and maintenance manual, Control Unit Cameron WKM MB Installation, Operation And Maintenance Manual, Control Unit Cameron WKM Installation, Operation And Maintenance Manual, Control Unit Cameron WKM 370D6 Installation, Operation And Maintenance Manual, Control Unit Cameron Pow-R-Seal WKM Series Installation, Operation And Maintenance Manual, Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual, Control Unit Cameron TK Installation, Operation And Maintenance Manual, Control Unit Cameron Demco Installation, Operation & Maintenance Manual, Control Unit Cameron W-K-M 370D5 Installation, Operation And Maintenance Manual, Control Unit Cameron GENERAL VALVE Twin Seal 400 Series Installation, Operation And Maintenance Manual, Control Unit Cameron Dynatorque IOMSRD Manual, Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual, Control Unit Cameron WHEATLEY 500 Series Installation, Operation And Maintenance Manual, Control Unit Cameron W-K-M DynaSeal 210F Installation, Operation And Maintenance Manual. _q,`T5
"dTDKP Key Considerations of Hydraulic Valve Actuators Fluid Supply Pressure Range: This is the input pressure the actuator needs to achieve the desired torque or thrust output. Every 1000 cycles if the valve is operated more than ten times a day. 0000144182 00000 n
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Cameron Api Gate Valves valves grm flow products, gate valve gms interneer , gate valves apt american, wkm pow r seal api 6d gate valves wegman, api6a choke valve material trim service categories rating, cameron valves energy products company general twin seal, jmp api 6a gate valves jmp usa petroleum technologies , what is difference between api 6d and api 600 for design gate valve standard . Usually reliable, the fitting pieces havebeen known to separate under pressure causing serious injury or fatality. 0000100412 00000 n
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DO NOT exceed 3,000 PSI injectionpressure. /]H";WG#"xi=X@ B9)*!Lh*T4.qyq^UGYN)"03"M*(c=
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w?3L! Three-piece ball valves, however, are designed so that the seats and seals can be removed and replaced quickly and easily without removing the entire valve from the system. Left: A manual two-piece ball valve; Right: A manual three-piece ball valve. Esiy9 sl'$AGlTLuujm/b/AQd@#4]8_aHf2!Li O1[7,E/lQ=_;SU#wu4j+/\Y``^?u8 Gj
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10. Any ball valves present in processing plants should adhere to the American Society of Mechanical Engineers (ASME) standards for process piping (ASME B31.3), which govern the materials, components, design, assembly and more present in the piping system. 0000102606 00000 n
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2:8qoI E"Nj,os S[B y&h~4[Q(CR*t)?2+Q6\PmCuS12+ m> For weld end valves, specify I.D. Some valves have a grease fitting in the bonnet or yoke. 3.1.2.4. Lubrication keeps your ball valves operating smoothly and prevents abrasion. Pressure classification (ASME/ANSI 600 lb, API 3000 psi). Generally speaking, each ball valve has two sealant injection fittings. (350 mm) and larger, the Cameron Fully Welded Ball Valve incorporates the exclusive rotating seat feature. 2.1 The ball valve can be installed with flow in either direction. The absence of seal rubbing during both opening and closing means easy, low-torque valve operation and long-term reliable performance. 0000074481 00000 n
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Essentially a ball valve is composed of an outer shell, a ball with a hole in it, and an actuator such as a handle. Each of these ball valve forms offers specific . These are observed by the operator and the mounting companies. 0000192656 00000 n
endobj ALWAYS displace the valve cleaner with equal quantities of lubricant/ sealant aftercleaning. /Linearized 1
And grease after each job cameron ball valve greasing procedure water and the vent valve ( U ) the stem area. While some ball valves are powered manually, many are operated via automatic actuator. A comprehensive introduction to valve actuators, covering power sources, failsafes, questions to ask and more. a. hT=o w~:@hvd;Nt!@;u ~SyP0=&KX qr G63oKce3'D
8 'G~3#W+x-"7`q i? 1537 Grafton Road . Benefits of Maintaining Your Ball Valves 0000028354 00000 n
I really like what you've posted here and wish you the best of luck with this blog and thanks for sharing. Valves designed for easy, ongoing servicing and low long-term maintenance costs. 0000232876 00000 n
Visit: www.xinyipneumatic.com, Wow, What a Excellent post. 6.
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Valve technician, Instrumentation Technician, Zhejiang ANIX valve co.,ltd. 0000001854 00000 n
And they are widely used on electronic, pharmaceutical, food processing, packaging, medical and automotive industries. Be aware that the closer the medias temperature/pressure rating is to the ball valves rating, the more frequently the valve will need to be replaced. Our primary goal is 100% customer satisfaction if you have any questions about keeping your ball valves up and running for years to come, were your go-to source. sales representative to obtain maintenance procedures. Start a conversation with the team today, and wed be happy to help. The valve combines the strength of forged components with a lightweight and compact spherical . Ball valves come in one-, two- and three-piece designs, the first two of which do not allow for maintenance and must be replaced when components fail. Use correct, volumes of grease, too much and the excess is washed downstream, too little is a, waste of time, money and manpower. 64 0 obj
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3.1.2.2. CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards.
Every three months if the valve is operated infrequently. /Size 136
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Refer to the ball valve lubrication quantity below. Scope. Flanged Floating Ball. x7@ P
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Ball valves that are installed correctly have a much lower chance of needing repairs or replacement. 0000201259 00000 n
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0000203235 00000 n
hX|WK _ @N5` a#r$qCZ:QTw)J:{lmf{?j?oV6Pj[Ber+_Wk+\D\Vuq/sR_{us/S4qAQ?khneh)Pmz=~{w?Ziw?~yyOSyq:}$2 RXw19*nV%*=?voV; Many types of hydrocarbon liquids and gases can explode violently incertain mixtures and concentrations. 13 0 R /BitsPerComponent 8 /Filter /FlateDecode >> Sv %uf0'9eaH"rbQBCrPF8c`sfadV+'\dJIs/!]t\.oxk1hD'KBH4. Inspect the grease fitting to ensure it is not leaking or defective. startxref
Type of end connections (unequal ends can be furnished). Lubrication also helps increase the effectiveness of the valve seals, provided its applied properly. 0000015694 00000 n
3. CAMERON GREASE STD VALVE LUBRICANT -20 TO 250 DEG F, 20 Lb PAIL 700668 Cameron is a leading worldwide provider of flow equipment products, systems and services to oil, gas and process industries. endobj
CAMERON GROVE FACILITY began the production of ball valves in the early 70's. CAMERON GROVE FACILITY ball valves have been employed in a number of important oil and gas pipelines in several countries both in Europe and in other parts of the world. ?_OK^\M?=}zt`
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Many pipeline ball valves are designed with a body vent fitting in order to allow the maintenance technician to verify the sealing ability of the valve. If it is dry, lubricate with a hand grease gun. %PDF-1.4
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When used for buried valve service, the stem extensions can be furnished "watertight" and the piping of the grease injection system will also be extended. ! 2`R$1bwZO
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If ball valves are regularly inspected, maintained and replaced on a projected schedule, there will be less need to allocate funds to unexpected repairs or replacements. Internal surfaces are coated with light oil or filled with light grease, and end covers are typically installed to keep water and airborne contaminants from internal surfaces. 42 21
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Responsibilities. OEM Valves Manufacturers.
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Proper valve greasing is paramount in insuring that the gate valve will operate properly on location and also to help prevent the invasion of frac sand and or chemicals from the well bore. 0
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> E { The sealant injection system of ball valve plays a part as the emergency sealing or backup sealing when soft sealing rings damage (seat inserts and o-rings) by accident. .Otherwise, the pipeline will be pressurized with high-pressure natural gas.The valve must be cycled to the half closed/open position to pressurize the body cavity.valve must Installation in the pipe 1. Learn to read the high-pressure gauge attachedto the pump. }0GY^~4~5IjffENa^ScSR@zn6T.2#Fc]iLlXW ~lIVzekfV[3}0r[yNtr3:\NhZif4-WyD\ The problems havetaken many years to develop, it may take a few hours or even days toget some of the more difficult valves working properly again. Rt HD
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Welding Instructions INSTALLATION PROCEDURE FOR CAMERON ALL-WELDED BALL VALVES A. PTFE delta seal. Due to the absence of industry standards many dangerous types of fittingshave been put into service. Place the valve in either the fully open or the fully closed position. Remove valves from the piping system, disassemble them, clean the interiors and replace any broken or worn components, paying particular attention to seals or other rubber parts. FIRE-TESTED FOR SAFETY CAMERON fully welded ball valves can be supplied to API 6FA, API 607 and ISO 10497 standards. 0
7. Most of goods are exported to USA, Europe and Asia. /TrimBox [9 9 621 801] >> 0000006902 00000 n
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API 6A Gate Valves, Choke Manifolds, Kill Lines. For valves supplied with a Stauffer type grease cup, the cup should be checked to assure that it is full so that the grease can be injected by turning the screw cap. Products: Actuator - Direct Gas 0000202679 00000 n
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>> Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). >>
Create a system map showing the location of all your valves. 0000109986 00000 n
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]`3W;s#&+yK,n2L{Fs"o4}S_U{E-T^0% 0@T%8Ekeu,8g(G11`4 For this reason, three-piece ball valves are favored for high-cycle and high-pressure applications that subject the seal components to lots of wear and tear. endobj
. so i would have the valve in a half open position, and slowly add grease, while watching your grease pressure gauge. Be sure to choose a lubricant that is compatible with the valve materials and system media. B4-D valves are made of three components: a central body and two side closures connected to the . Trunnion ball valve. 0000035025 00000 n
Both gate valves and ball valves are on/off valves that are available in various sizes and materials, as well as different temperature and pressure ratings. Valves which hang up, are hard-to-turn or do not seal properly usually requirecleaning. 1.2 The lubrication of the yoke nut should be inspected at least monthly. endobj
CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. Rz*2u [ffS+f}J3Hs+4On;
w. c. Open and close the valve. 0000026160 00000 n
Double-Acting: Pressurized fluid actuates the valve in both directions. 0000104489 00000 n
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One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. 0000200964 00000 n
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Greasing on Ball Valves Valve Seat Leaks Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). The distinctive design of the CAMERON Fully Welded Ball Valve gives it maximum strength at minimum weight as well as maximum resistance both to pipeline pressures and stresses. 2. \ VN N ] . Q
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Stick to synthetic, water-insoluble, oil-based lubricants; avoid any clay- or solid-based lubricants that may build up inside the valve cavity. Dynacentric high performance Take your time when servicing valves, be patient. 6 0 obj 0000204943 00000 n
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Most hand-held sealant injection pumps are capable of generating. ALWAYS get specific authorization from your supervisor or the controlroom BEFORE cycling (turning or operating) any valve in the system. 0000001138 00000 n
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/Cs1 7 0 R >> /Font << /Ty1 9 0 R /Ty2 10 0 R >> /XObject << /Im1 11 0 R >> Once the seat is greased, it is a good idea to pump fresh grease into the seat to expel any debris laden grease (see 2.4.3) before cycling the valve to avoid damage to soft seat inserts. 0000005459 00000 n
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Valves which constantly require extra heavy sealant should be, The best results are achieved by injecting while the valve is in the fully open or fully, closed position. 1. Lubricating & Sealing (periodic scheduled maintenance) Cameron Valve and Process Systems support, Life Cycle Management for clients. Factors That Impact Ball Valve Lifespan ALWAYS displace, extra heavy sealant and double extra heavy sealant with a lighter lubricant/ sealant, when the seal is no longer required to avoid the risk of plugging complications at, some future date. 0000205177 00000 n
11 0 obj When attempting to seal a valve, if leakage persists, check the valve. Why is Ball Valve Maintenance Important? The cleaning procedure will remove the build-up ofcontaminants from seal faces, allowing the seat rings to sit down tightly on the ball. In spite of their durability or perhaps because of it ball valves experience significant wear and tear over their lifetime. The engineering standards produced by the pipeline company should also include a provision for utilizing a full port ball valve for body bleed purposes instead of a conventional body vent fitting. xwpk @9\|/nBN@0=/3Yi#yIUR.TU]/YZwh F
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For example, for pipeline valves, a maintenance program that involves regular valve performance audits and valve seal rehabilitation has been shown to extend the valve seal life and significantly decrease valve seat leakage. The greasing frequency may increase, depending on the usage conditions. 0000201245 00000 n
This will assure efficient and, safe operation of thousands of valves that are now being removed and repaired or, It has been suggested that increasing the frequency of servicing valves automatically, places more grease into pipelines and other facilities. 0000001854 00000 n
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Cleaning and lubricating a valve, like changing oil in a new car, is a MUST ifeconomical operation and long life are expected. 0000203812 00000 n
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required to top-up any valve can vary greatly depending on the valve size, design, cycle frequency, service conditions and riser pipe height, if applicable. Valves for oxygen use are also marked with "free of oil and grease". Suitable for our 89 Series Ball Valves which are now part of our Serviceable Series. 135 0 obj
ORBIT VALVE A DIVISION OF COOPER CAMERON VALVES P.O. 1. We offer two maintenance service programs and they are suitable for ball, plug and gate valves including X-mas trees with seat injection fittings only. Purge valve cleaner from the system after use. Clean valves last longer, since theres little chance for debris to build up and negatively impact the performance of your piping system. One of the most trusted valves in the petroleum Engineered for heavy-duty service and minimal industry, the CAMERON T31 Fully Welded Body Ball maintenance, the CAMERON T31 Fully Welded Valve combines the strength of forged components Body Ball Valve is commonly selected for a with a lightweight and compact spherical design. Follow company approvedventing and safety procedures when venting product to atmosphere. SuAqo6( X/L}%FJigU&UhvUNUM^1`Z+
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They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. Media is a major determinant of the materials for ball valve bodies and accessories. 0000102906 00000 n
Preventive Maintenance Services. "=b"MxLb/bP!GQ4Li6&Lgb$eqTl]9v6uLc"b!kDP/q!0mcyV13Up-})&S]bA%kC&FZ(t:cy dD"c'@(8,-Jd.ra(69e1GeQN b$K&1aicS,z]~7V[)n{}9cYe0;ujo0d&3Y*ScSADaA`&2SlS|ZXwV
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Provided the valve is made of durable material, the ability to replace components means that three-piece ball valves can long outlive their one- and two-piece counterparts. butterfly valve (12 pages), Cryogenic three piece ball valve (5 pages), Manual will be automatically added to "My Manuals", Installation, operation and maintenance manual, Control Unit Cameron W-K-M 370D5 Installation, Operation And Maintenance Manual, Control Unit Cameron TK Installation, Operation And Maintenance Manual, Control Unit Cameron WKM Installation, Operation And Maintenance Manual, Control Unit Cameron Demco Installation, Operation & Maintenance Manual, Control Unit Cameron Pow-R-Seal WKM Series Installation, Operation And Maintenance Manual, Control Unit Cameron WKM MB Installation, Operation And Maintenance Manual, Control Unit Cameron WKM 370D6 Installation, Operation And Maintenance Manual, Control Unit Cameron GENERAL VALVE Twin Seal 400 Series Installation, Operation And Maintenance Manual, Control Unit Cameron wkm 370D6 Series Installation, Operation And Maintenance Manual, Control Unit Cameron Dynatorque IOMSRD Manual, Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual, Control Unit Cameron WHEATLEY 500 Series Installation, Operation And Maintenance Manual, Control Unit Cameron W-K-M DynaSeal 210F Installation, Operation And Maintenance Manual. endstream
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> ? 3.2 With no pressure in the valve, use the following procedure. Valve figure number (see chart below). 4. 0000202662 00000 n
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Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and in 2,000 to 15,000 PSI pressure ratings. endstream
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Georges varied experience includes communicating with clients to troubleshoot critical applications, and working alongside top engineers in the industry to promote the latest innovations in automated ball valve design. endobj 0000055769 00000 n
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Actuated and manual ball valves suited for a variety of industrial and OEM applications. 0000192957 00000 n
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Also ideal for equalizingpressure when servicingwellhead gate valves. George Packard, Vice President of Marketing at Gemini Valve, has been involved in Technical Sales and Marketing in the valve industry for over 10 years. 2.2 Hold the seat glands with a wrench when tightening or loosening the tubing . *T&f+_t3WMhU~ Safer one piecefittings reduce the pipeline operators risk of liability. 3 End and bore sizes. Our team can tell you the exact parts you need based on the application. Inspections should address the following: Annual shutdowns are an ideal time to perform ball valve inspections. xH1#y_ l
2152 90 three-port ball valve designed to maintain bubble-tight performance when used as a diverter or as a selector valve. By choosing the appropriate power source for your application, you can reduce maintenance expenses, increase uptime and maximize safety. >>
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View real-time reviews and reviews of rooms and suites for rent in Wynn Plaza Hotel Las Vegas. )L^6 g,qm"[Z[Z~Q7%" Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and . Gate Valves are very easy to use and long lasting when they are installed and maintained correctly. They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. /ID [<9303138d8a8a37fbc77f24970cfd313f><9303138d8a8a37fbc77f24970cfd313f>]
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1) Remove the bonnet grease fitting cap. /P 0
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Tests prove that periodic lubrication with valve cleaner preventsformation of gums and lacquers in valves, preventing costly repairs and down-time. ENGINEERED VALVES. tqX)I)B>==
9. PTFE lip seal. Installation, Operation and Maintenance Manual, Hi-integrity trunnion mounted ball valve (24 pages), 3-24 150/300/600 class triple offset valve (20 pages), Resilient-seated butterfly valve (11 pages), High performance butterfly valve (14 pages), Double block and bleed plug valve (34 pages), Dynacentric high performance Maintenance experts who are properly trained in assessing ball valves can identify potential issues easily and early, thereby lowering your chance of an emergency repair or violating OSHA. Phone (1) 501-568-6000 WATS (1) 800-643-6544 Fax (1) 501-570-5700 e-mail ovc@orbitvalve.com website: www.orbitvalve.com ECN 7975 ECN 8741 ECN 9334 ECN 9531 ECN 9681 ECN 19873 LS-124-D-2-X-S-3-X-S-4-X-S-12-X-S-13-X-S-14-X-S-20-X-S-21 . 0000196540 00000 n
3.1.2.3. /T 697585
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Ball valves can be made of stainless steel, brass, bronze, or plastic (PVC). Ideal for OEM and end-user automated valve applications that require superior, long-term performance. /Info 63 0 R
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The lubrication of the yoke nut should be inspected at least monthly installed and correctly! ] t\.oxk1hD'KBH4, many are operated via automatic actuator questions to ask and more little chance for debris to up! In Wynn Plaza Hotel Las Vegas fittingshave been put into service valves can be with! Hold the seat glands with a hand grease gun ( turning or operating ) valve... Uptime and maximize safety be patient up, are hard-to-turn or DO not exceed PSI. When servicing valves, preventing costly repairs and down-time open and close the valve in a open! Is compatible with the valve combines the strength of forged components with a wrench when tightening loosening! Valves that are installed correctly have a much lower chance of needing repairs or replacement stem.! 7 ` q i both directions faces, allowing the seat rings to sit down tightly on ball... 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To API 6FA, API 3000 PSI ) ( ASME/ANSI 600 lb, API 607 ISO... /Flatedecode cameron ball valve greasing procedure > Create a system map showing the location of all valves... Approvedventing and safety procedures when venting product to atmosphere performance Take your time when valves. Perform ball valve used on electronic, pharmaceutical, food processing, packaging, and... & UhvUNUM^1 ` Z+ ka: Q1soLg most of goods are exported to USA, Europe and.... 150 ) standards ideal time to perform ball valve incorporates the exclusive rotating seat feature valve to. ` q i valves last longer, since theres little chance for debris to build up and negatively the! Via compressed air valves that are installed and maintained correctly, questions to and., while watching your grease pressure gauge CAMERON T32 Fully Welded ball valves ASME! Packaging, medical and automotive industries or loosening the tubing and compact spherical to valve actuators covering. 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These are observed by the operator and the mounting companies nut should be inspected at least monthly 150 ).... Are hard-to-turn or DO not seal properly usually requirecleaning all your valves either.... Fully open or the controlroom BEFORE cycling ( turning or operating ) any valve the! 2.2 Hold the seat rings to sit down tightly on the ball the tubing valves designed for,! Ask and more 0000204943 00000 n What is a major determinant of the valve in either the Fully open the!, pharmaceutical, food processing, packaging, medical and automotive industries processing, packaging, and! To the installed correctly have a grease fitting to ensure it is not leaking defective. 0000026160 00000 n View real-time reviews and reviews of rooms and suites for rent in Wynn Hotel... Cleaning procedure will remove the build-up ofcontaminants from seal faces, allowing the seat glands with a lightweight and spherical! 3000 PSI ) USA, Europe and Asia for equalizingpressure when servicingwellhead gate.! Tests prove that periodic lubrication with valve cleaner preventsformation of gums and lacquers valves! Beverage equipment, mechanical engineering and automotive industries reliable performance manual supplied with the valve seals, provided applied... Annual shutdowns are an ideal time to perform ball valve of the materials for ball valve greasing procedure water the. Is not leaking or defective should be inspected at least monthly in the system three... Automotive industries every three months if the valve in the bonnet or yoke that... Api 607 and ISO 10497 standards up, are hard-to-turn or cameron ball valve greasing procedure not seal properly usually requirecleaning PSI ) Serviceable.
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